The base model and final prototype selected for this project is built on top of my own personal shortboard. It is measuring 5 feet 9 inches in length and is made for faster maneuvers like the cutback because of its short length and small volume. Considering these factors the board was selected due to its size and shape, which offer a wider range of motion and faster changes of speed and rotation in comparison to a longboard. Also, the dynamical movement and the internal board vibrations will be different than the one of a longboard or a board with a higher volume. Before the construction, a planning session was conducted with the Noa team to identify the ideal locations for sensor placement, cable routing, mounting of the housing, and material usage considering the exposure to saltwater.
Noa surfboards is a small factory for shaping mostly shortboards and riverboards. With their own shaping studio, they represent one of the few professional shapers in the region of Austria and Germany. This studio was chosen for the professional knowledge and experience of shaping to develop a well-functioning and safe protype.
Looking at the building phase of the protype, Noa Surfboards proposed embedding the piezo disc underneath the front-foot zone of the deck. This area is perfect to capture the movement of the surfer, while not being under strong impact of the bodyweight of the surfer. In order to integrate the microphone in the body of the board a rectangular section of the fiberglass top layer was carefully removed. In the next step the piezo disc was mounted directly to the raw material. To protect the microphone from external impacts and the saltwater multiple layers of fiberglass cloth were laid over the sensor and encapsulate the mic completely.
Another critical technical step was to route the cable from the embedded mic to the waterproof electronics box. Therefore, a narrow channel was drilled on the side of the box for the cable to enter.
Inside the case, the Zoom H4n recorder and x-IMU3 sensor were suspended in a foam block designed to isolate the electronics from board vibrations and strong impacts.
































